quality automated wire harness assembly
Release Time:
2025-08-06
Technical requirements:
1 Process requirements: The bottom of the USB female shell is glued and sealed, and there should be no bubbles, overflowing glue and other defects.
2. Appearance inspection: the shape of the product is regular, the surface is clean, the color is uniform, and there should be no burrs, scratches, damages,
dirt and other defects.
3. Dimensional inspection: [*], FAI's first article process inspection item; ◆, QIP key inspection items; ★ , CPK process control project.
4. Electrical test: 100% full inspection, short circuit and high voltage test, no electrical defects. Test conditions: tested by wire comprehensive tester, broken
short circuit judgment value: 2kΩ; DC on-resistance: 2.0Ω max; Insulation resistance: DC 500V, 0.05 seconds, 50MΩ.
5. Retention force test: between USB and connector body, the minimum tensile force is 15N; Test method: Use the tensile force gauge chuck to fix the
housing and apply the tensile force along the USB axis at a speed of up to 25 mm/min.
6. Temperature cycle test: sampling inspection, no poor appearance, size, electrical properties and mechanical properties;
Test conditions: use high and low temperature test chamber, low temperature -25 °C± 2 °C, 30 minutes; High temperature +85°C±2°C, 30 minutes;
The state transition time is 1 hour; A total of 5 cycles were performed; Restore to room temperature and place for 1 hour before inspection.
7. Salt spray test: sampling inspection, no appearance defect.
8.Test conditions: use a salt spray testing machine, salt water concentration 5% ±1%, temperature 35 °C±2 °C, continuous test time 24 hours, clean surface
sediment after the test, and test after 2 hours at room temperature.
9.Environmental protection standards: All materials used in the products and production
process must meet the requirements of the EU RoHS directive.
Automated Wire Harness Assembly is revolutionizing traditional wire processing by automating key stages of production with high-speed precision. Designed to meet the needs of high-volume manufacturing, this system combines cutting-edge software with robotics to streamline the entire harness-building process. The result is enhanced productivity and improved product quality.
With the Automated Wire Harness Assembly system, users can expect consistent performance even under complex and demanding production conditions. The automation not only eliminates human error but also ensures exact crimping, sealing, and bundling for every harness produced. This is especially critical for industries where safety and accuracy are non-negotiable.
Automation allows manufacturers to switch between harness designs with minimal setup time, making the process highly adaptable. Whether you’re producing harnesses for vehicles, appliances, or industrial machinery, Automated Wire Harness Assembly reduces lead times and accelerates time-to-market.
Choosing Automated Wire Harness Assembly means future-proofing your production line. As industries move toward Industry 4.0, this technology offers seamless integration with digital systems and real-time data monitoring, enabling smarter decision-making and better operational control.
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Daxiandi Industrial Area, Quantang, Liaobu Tomn, Dongguan, Guangdong, China
