2LC00SF910 china automated wire harness assembly
Highlight the innovative design and excellent quality of the linker.
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Product Details
Technical requirements:
1 Process requirements: The bottom of the USB female shell is glued and sealed, and there should be no bubbles, overflowing glue and other defects.
2. Appearance inspection: the shape of the product is regular, the surface is clean, the color is uniform, and there should be no burrs, scratches, damages,
dirt and other defects.
3. Dimensional inspection: [*], FAI's first article process inspection item; ◆, QIP key inspection items; ★ , CPK process control project.
4. Electrical test: 100% full inspection, short circuit and high voltage test, no electrical defects. Test conditions: tested by wire comprehensive tester, broken
short circuit judgment value: 2kΩ; DC on-resistance: 2.0Ω max; Insulation resistance: DC 500V, 0.05 seconds, 50MΩ.
5. Retention force test: between USB and connector body, the minimum tensile force is 15N; Test method: Use the tensile force gauge chuck to fix the
housing and apply the tensile force along the USB axis at a speed of up to 25 mm/min.
6. Temperature cycle test: sampling inspection, no poor appearance, size, electrical properties and mechanical properties;
Test conditions: use high and low temperature test chamber, low temperature -25 °C± 2 °C, 30 minutes; High temperature +85°C±2°C, 30 minutes;
The state transition time is 1 hour; A total of 5 cycles were performed; Restore to room temperature and place for 1 hour before inspection.
7. Salt spray test: sampling inspection, no appearance defect.
8.Test conditions: use a salt spray testing machine, salt water concentration 5% ±1%, temperature 35 °C±2 °C, continuous test time 24 hours, clean surface
sediment after the test, and test after 2 hours at room temperature.
9.Environmental protection standards: All materials used in the products and production
process must meet the requirements of the EU RoHS directive.
Automated Wire Harness Assembly represents a breakthrough in cable manufacturing technology, delivering unmatched speed and precision. This advanced system integrates cutting, crimping, and routing processes into one seamless operation, significantly reducing manual errors and boosting productivity. By adopting Automated Wire Harness Assembly, manufacturers can ensure consistency and minimize waste across production lines.
One of the core strengths of Automated Wire Harness Assembly is its ability to handle complex wiring layouts for a wide range of industries including automotive, aerospace, and consumer electronics. The automated system intelligently reads CAD schematics, translating them into accurate and repeatable harness configurations with minimal operator intervention.
This technology not only accelerates the harness production cycle but also improves long-term cost efficiency. Automated Wire Harness Assembly minimizes labor costs, enhances scalability, and ensures a higher standard of quality control. Whether producing small batches or mass volumes, it delivers consistent performance.
As demand for faster and smarter manufacturing grows, Automated Wire Harness Assembly has become an essential investment for modern production environments. It offers manufacturers a competitive edge through precision automation, reliability, and reduced operational downtime.
Keywords: Wire harness
Daxiandi Industrial Area, Quantang, Liaobu Tomn, Dongguan, Guangdong, China
